Steel Door Online

How to Measure Guide

How to Measure for Your Steel Door – A Complete Guide

When ordering a bespoke steel door, accurate measurements are essential to ensure a perfect fit and avoid costly mistakes. Use this step-by-step guide to measure your opening before placing an order. The process is straightforward and can be done with basic tools.

Measuring an opening for a steel door

Tools You’ll Need

Get everything ready first
Tape measure, notepad and spirit level

Use basic tools and record everything in millimetres (mm) for the best accuracy.

  • Steel tape measure (preferably mm)
  • Pencil or marker
  • Notepad or measurement sheet
  • Spirit level (to check level and squareness)
  • Optional: step ladder for tall frames
Tip: If your tape shows inches and mm, ignore inches and write only mm.

Step 1: Identify Your Door Type

Choose the correct configuration
Examples of steel door configurations

Before measuring, decide which configuration you need. This helps us interpret your sizes correctly and recommend the right frame, sightlines and system.

  • Single Door – One hinged door leaf within a steel frame. Best for standard openings.
  • Double Door – Two hinged leaves meeting in the centre. Can be double-active (both open) or one active + one fixed.
  • Sliding Door – A door leaf that slides along a track parallel to the wall (no swing space needed).
  • Pocket Door – A sliding door that disappears into a wall cavity when opened.
  • Door with Sidelight / Fixed Panel – A door with one or more fixed glazed panels beside it to widen the glazed area.
Note: If you’re unsure, tell us the opening size and where the door will be used — we’ll advise the best configuration.

Step 2: Measure the Structural Opening Width

Top • Middle • Bottom
Measuring the width across the opening

The structural opening is the clear brick-to-brick or stud-to-stud gap where the frame will sit. Measure the width in three places:

  • Top – measure across the top of the opening.
  • Middle – measure across the midpoint.
  • Bottom – measure across the bottom at floor level.
Rule: Record all three and use the smallest measurement as your opening width.
Important: If any width differs by more than 5 mm, note it for the installer.
Width position Your measurement (mm) Notes (e.g. wall not straight)
Top_____
Middle_____
Bottom_____
Tip: Keep the tape level. A spirit level can be used as a straightedge for accuracy.

Step 3: Measure the Structural Opening Height

Left • Right • Centre (optional)
Measuring height from finished floor to lintel

Measure the height from the finished floor to the underside of the lintel (or head of the opening):

  • Left – floor level to lintel/head.
  • Right – repeat on the right-hand side.
  • Centre (optional) – useful for wide openings or double doors.
Rule: Record all heights and use the smallest as your opening height.
Floor level: If the floor isn’t level, note the difference. Small drops (around 5–10 mm) are often manageable.
Height position Your measurement (mm) Notes (e.g. threshold drop)
Left_____
Right_____
Centre (optional)_____

Step 4: Check for Squareness

Measure diagonals corner-to-corner
Measuring diagonals to check squareness

To check whether the opening is square, measure diagonally between opposite corners:

  • Diagonal 1 – top left to bottom right.
  • Diagonal 2 – top right to bottom left.
Out of square: If the diagonals differ by more than 5 mm, tell us early so we can advise on tolerances.
Note: Minor out-of-square openings can often be shimmed during installation.

Step 5: Note the Handing (Hinge Side and Swing)

Left-hand / Right-hand • In / Out
Hinge side and door swing direction

Decide how the door will open and which side the hinges will be on:

  • Left-hand – hinges on the left when facing the door from the hinge side.
  • Right-hand – hinges on the right.
  • Also confirm whether it opens inwards or outwards.
Why it matters: Handing affects hinge preparation and lock placement.

Step 6: Measure Wall Thickness (Pocket or Sliding Systems)

Finished face to finished face
Measuring wall thickness for pocket or sliding systems

If you’re planning a pocket door or a sliding door with a track system, measure the wall thickness from one finished face to the other.

Guidance: Many pocket kits require a minimum stud wall depth (often 100–125 mm). Share your wall thickness so we can specify the correct cassette.

Step 7: Allow for Floor Coverings and Thresholds

Finishes affect final clearances
Floor finishes and threshold detail

Consider any finishes that may be added after measuring (tiles, carpet, vinyl, engineered timber etc.).

  • If the floor finish isn’t laid yet, add its thickness to your height measurement.
  • For external doors, note whether a threshold step or weather bar is required.

Step 8: Record and Double-Check Measurements

Measure twice • Write clearly
Writing measurements clearly in millimetres
  • Measure twice to reduce mistakes.
  • Write every dimension clearly in mm.
  • Use the smallest width/height from multiple points.
  • Note any irregularities (bows, uneven floors, damaged plaster etc.).
Tip: Take a quick photo of your notes and the opening — it helps if we need to confirm details.

Step 9: Provide Your Measurements

Send to technical support
Sending measurements to a technical team

Once you’ve collected your measurements, send them to our technical team with any notes about the opening and your preferred configuration. We’ll confirm whether any adjustments or tolerances are needed before manufacturing your bespoke steel door.

Please include: width (top/middle/bottom), height (left/right/centre if needed), diagonals, handing, wall thickness (if applicable), and any notes about floors/walls.

Final Checks and Contact

If in doubt, ask
Final checks before ordering a steel door

Accurate measurements ensure your steel door will fit properly and operate smoothly. If your opening is irregular, or you’re unsure about any measurement, we recommend booking a site survey with our installation team.

Have questions? Get in touch with our technical support team and we’ll guide you through the process.

Reminder: If the opening is significantly out of square, tell us early so we can advise on allowances.
Download the measurement sheet and send it to us Upload the completed PDF (or your written notes + photos) and we’ll confirm tolerances before manufacture.
Download PDF
Need help now? Use the contact page to reach technical support, or request a site survey if the opening is unusual.

Other Useful Resources

Tech & Downloads

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